Pallet Rack Inspections

Pallet Racking Inspection Services

Damaged pallet racking is a critical safety concern in any warehouse. Structural failure can result in damaged goods, workplace injuries, or even fatalities, leading to substantial financial penalties and legal consequences for your business. Regular inspections help prevent these risks, keeping both your employees and your stock safe.

At Rack Inspections 365, our SEMA-certified inspectors specialise in thorough, expert inspections of pallet racking systems. We assess every aspect of your racking, ensuring it meets all UK safety regulations and health and safety requirements. Our goal is to minimise risk and help you avoid costly repairs, product loss, or downtime caused by unsafe equipment.

Pallet racking inspections also give you an opportunity to review the efficiency of your storage layout, ensuring you’re making the best use of your available space while keeping costs down.

We offer independent third-party inspections for a variety of racking types, with a focus on pallet racking systems. Our team provides clear, actionable recommendations following every inspection to keep your warehouse safe, efficient, and compliant.

Additionally, we offer training courses designed to improve in-house safety practices, so your team can spot potential issues before they become problems. Courses can be delivered at your site or at one of our training centres across the UK.

For a quote or more information, contact us today, and we’ll get back to you within 24 hours.

Damaged cantilever racking poses a significant safety risk in any warehouse, particularly when handling long and heavy items like timber, pipes, or metal. Structural failure can lead to serious workplace accidents, damaged goods, and potential harm to employees, resulting in substantial financial penalties and legal consequences for your business. Regular inspections are essential to minimise these risks, ensuring both the safety of your employees and the security of your stock.

At Rack Inspections 365, our SEMA-certified inspectors specialise in comprehensive inspections of cantilever racking systems. We assess every element of your racking, from arms and supports to bases and fixings, ensuring they meet all relevant UK safety regulations and health standards. Our aim is to reduce risks, helping you avoid costly repairs, product damage, and downtime due to unsafe racking.

Cantilever racking inspections also provide an opportunity to evaluate how effectively you’re using your storage space. By identifying any issues, we help ensure that your racking system is being used efficiently, allowing you to maximise storage capacity while keeping operational costs down.

We offer independent, third-party inspections for all types of racking systems, with a strong focus on cantilever racking. Following each inspection, our team delivers clear, practical recommendations to ensure your warehouse remains safe, compliant, and efficient.

Additionally, we provide training courses to improve safety practices within your team. These courses empower your staff to identify potential risks before they become major issues. Training can be conducted at your premises or at one of our dedicated training centres across the UK.

For more information or a custom quote, contact us today, and we’ll get back to you within 24 hours.

Pallet Racking Inspection FAQ

Pallet racking inspections are essential to identify any structural damage, wear, or instability that could compromise the safety of your warehouse. Regular inspections help prevent accidents, reduce the risk of equipment failure, and ensure compliance with health and safety regulations like PUWER and HSE guidelines.

Pallet racking should undergo a formal inspection at least once a year by a qualified inspector. Additionally, regular in-house visual inspections should be carried out weekly or monthly by trained staff to spot any obvious damage or signs of stress.

Common issues include bent or damaged beams, loose or missing bolts, overloaded racks, and signs of rust or wear. Impacts from forklifts or other equipment are also a frequent cause of damage, which, if left unchecked, can lead to system failure.

If an inspection identifies critical issues, immediate action is required. The inspector will provide a detailed report outlining the necessary repairs or adjustments. In severe cases, affected areas should be unloaded and taken out of service until the repairs are made.

Yes, in-house visual inspections can be done by trained staff, but these should not replace formal annual inspections by a qualified, independent expert. In-house inspections help identify immediate risks, while professional inspections provide a deeper evaluation of the racking’s integrity and compliance.

When conducting your own inspections, look for bent beams, damaged uprights, missing safety pins, misaligned racks, and any signs of wear or rust. Ensure that all load limits are clearly marked and adhered to, and check that the system is correctly installed.

Pallet racking systems are subject to UK regulations such as PUWER (Provision and Use of Work Equipment Regulations) and HSE guidelines. These regulations mandate regular inspections by a competent person to ensure the racking is safe for use and that any issues are promptly addressed

he cost of an inspection depends on the size and complexity of your racking system. Factors such as warehouse size, racking height, and the number of racks will influence the price. Contact us for a custom quote based on your specific needs.

In many cases, damaged racking can be repaired. However, if the damage is extensive or compromises the structural integrity, replacement may be necessary. The inspection report will advise on the best course of action based on the severity of the damage.

To improve safety, ensure regular inspections are carried out, train your staff in safe racking practices, and avoid overloading the racks. Implementing protective measures, such as column guards or barriers, can also prevent damage from forklift impacts.

Pallet Racking

Pallet racking is an essential part of most warehouses and industrial storage facilities, providing a highly efficient way to store goods and make the most of vertical space. However, with daily use, exposure to forklift impacts, and the strain of holding heavy loads, pallet racking systems can suffer from wear and damage over time. Issues such as bent beams, missing safety pins, or misaligned uprights may seem minor, but they can quickly escalate into serious safety hazards. If left unchecked, these faults could lead to racking collapse, resulting in costly damage to stock and posing a significant risk to the safety of employees.

Regular inspections are essential to prevent these risks. Inspections ensure that any damage or wear is identified early, allowing for repairs or adjustments to be made before they turn into larger, more expensive problems. In the UK, pallet racking is subject to regulations under PUWER (Provision and Use of Work Equipment Regulations) and HSE (Health and Safety Executive) guidelines, which mandate regular inspections by a competent person. These inspections not only help maintain compliance with health and safety legislation but also provide peace of mind that your racking system is safe and fit for purpose.

Beyond safety, pallet racking inspections can also highlight opportunities to improve the efficiency of your warehouse. By assessing your racking layout, an inspection can help identify underutilised space or areas where improvements could be made to maximise storage capacity. In this way, regular inspections not only protect your employees and stock but also contribute to a more efficient and cost-effective operation.

pallet rack inspections
pallet rack inspections

Book Your Racking Inspection Today!

Ensure your warehouse stays safe and compliant. Schedule your professional racking inspection with our SEMA-approved experts today!